Design & Development

Concept Design

Transforming ideas into practical, manufacturable designs starts with a strong concept.  We provide creativity, industrial design and technical expertise to craft compelling concepts to get things going the right way.

 

Innovation starts with ideas. Our Ideation process fosters creativity through brainstorming sessions, sketching, and digital exploration. We generate and refine concepts that push boundaries, ensuring that every product we develop is original, user-centric, and market-ready.

  • Brainstorming and idea generation
  • Sketching and digital concept exploration
  • Feasibility studies
  • Packaging and architectural concepts
  • 3D modeling and rendering

Understanding the competitive landscape is crucial for success. We can evaluate or benchmark existing products and emerging technologies to identify opportunities for differentiation. We leverage data-driven insights to ensure that your product stands out and meets industry standards.

  • 3D scanning for reverse engineering and validation
  • Competitive product analysis
  • Performance comparison studies
  • Cost and material benchmarking

Harnessing advanced computational design and AI-driven processes, our Generative Modeling approach enables rapid iteration and optimization. By exploring countless design possibilities, we create innovative and efficient solutions that maximize performance, sustainability, and manufacturability.

  • Simulation-assisted generative design
  • Robust Design Optimization (RDO)
  • System-level modeling
  • Trade-off and sensitivity evaluation

System-Level Engineering

System-level engineering provides the backbone for complex machines.  We integrate advanced methodologies and tools to model and ensure understanding of our design-space.  From concept to implementation, we bring a strategic blend of technical expertise and creativity to drive success across all system levels.

 

Effective design requires comprehensive and appropriate engineering requirements.  Working with clients to define product or process requirements is a core step in engagements to foster collaboration, reduce development risks, and enhances the traceability and validation of systems from concept to implementation.  Simulation is a important tool to developing effective requirements.

We use world-class simulation technology to model systems at various levels across all required disciplines.  This approach allows us to quickly develop effective solutions in a virtual world before committing to expensive prototypes or long lead times..

  • Coupled multiphysics simulation
  • Multibody dynamics modeling
  • First-principles design

For more complex systems we can leverage digital twins, allowing fast iteration of physical systems.

  • Large-scale or multidisciplinary modeling
  • Real-time data integration
  • Reduced-Order modeling (ROM)

Detailed Design

Our detailed design process is rooted in precision, collaboration, and innovation.  Our multi-disciplinary team works closely with clients to transform concepts into fully realized production-ready designs.

 

Using SolidWorks as our core CAD platform, we can create 3D designs as well as the 2D drawings to control the parts.  With decades of experience and a full set of PDM-controlled templates and best practices we can work independently or integrated to our customers design process.

 

Our team optimizes designs for efficient production and seamless assembly, reducing manufacturing complexities and costs. We ensure proper fit, alignment, and ease of assembly to enhance overall product quality.

 

Through advanced simulations and physical testing, we assess design performance and reliability. Our validation process helps identify potential failures early, ensuring robust and high-performing products.

Using fault tree analysis, DVP&R, and risk assessments, we enhance design reliability. Our evaluations help mitigate potential failures, improve safety, and ensure compliance with industry standards.

Providing comprehensive documentation services to ensure accuracy, consistency, and easy data retrieval throughout the design process. Our structured approach supports seamless collaboration and compliance with industry standards.

  • In-house PDM System for seamless data management and archiving
  • Detailed Drawings
  • GD&T and linear tolerancing
  • Engineering reports and drawings

Product Launch Enablement

TSI provides end-to-end support for a seamless and successful product launch, ensuring your designs transition smoothly from concept to production. Our expertise spans engineering validation, manufacturing readiness, and supply chain coordination to bring high-quality products to market efficiently.

 

Assisting in navigating industry standards and certification requirements, we ensure compliance with safety, environmental, and performance regulations through thorough documentation and streamlined testing processes.

TSI prepares your design for full-scale production by optimizing manufacturing processes, ensuring design-for-manufacturability (DFM), and validating assembly efficiency. We work closely with manufacturers to reduce production challenges.

Providing ongoing engineering support to address manufacturing challenges, refine processes, and scale production efficiently. Our continuous improvement approach helps optimize costs and maintain product quality.

 

Conducting performance reviews and gather data-driven insights after launch to enhance future iterations. Our analysis helps refine designs, improve efficiency, and ensure sustained product success.

 

Get in touch with us

Partner with us for innovative engineering and proven solutions that turn challenges into opportunities.

"*" indicates required fields